Probable Cause
- Pedaling to slowly
- Insufficient battery voltage
- Loose wire connections
- Worn or damaged wire harnesses
- Malfunctioning Display Console
- Malfunctioning Alternator Control Board
- Malfunctioning Alternator
Corrective Action
- Pedal faster than 35 RPM.
- Check the battery voltage.
- 9VDC alkaline battery and it should test at a minimum of 9.0 VDC.
- Replace the battery if it fails to meet minimum requirements.
- Disconnect then reconnect connections.
- Inspect wire harnesses. Replace worn or damaged harnesses.
- Test with substitute Display Console. Replace malfunctioning Display Console.
- Test with substitute Alternator Control Board. Replace malfunctioning board.
- Test Alternator output or, test with substitute Alternator.
- Alternator Voltage Test:
- Attach DC voltmeter to Alternator.
- Voltmeter positive (+) probe to Alternator red lead.
- Voltmeter negative (-) lead to Alternator black lead.
- Maintain pedal speed greater than 45 RPM.
- Press START key.
- Alternator Voltage Specification: 9 - 11 VDC when pedal speed greater than 45 RPM.
- Replace malfunctioning Alternator.
- Attach DC voltmeter to Alternator.
- Alternator Voltage Test:
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